Spill & Fire Test Reports & Videos

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Aircraft Hangars IBC Storage Units (ISUs) Operational & Miscellaneous

The following tests were conducted at the Safespill Testing Facility

Tank Truck Valve Failure Spill Demonstration

There are 4″, 3″, and 2″ valves and hoses to demonstrate a tank truck valve failure on our Safespill flooring system.

download the test report

Dropped Wing Tank Simulation

This test simulates what happens when a wing tank full of JP-4 (66% kerosene & 33% gasoline) instantly releases ignited jet fuel on the Safespill flooring system.

Client Commissioning Spill Detection Test

Sound on! Hear our pumps activate in under 15 seconds to remove spilled liquids into an external containment tank.

No chance of a pool fire.
No chance of accidental discharge.
No environmental liability.

This demonstration was performed at Safespill’s newly installed “wall to wall” quality control lab application for a major player in the medical device industry.

3D Kerosene Fire Test

We performed a 3D kerosene fire test on the Safespill flooring system compared to a containment pad.

Alcohol Fire Test Comparison

For this test, we spilled 1 gallon (3.8 liters) of alcohol on the Safespill flooring system and immediately ignited it, we did the same on a steel containment pad to compare. Since alcohol flames are invisible, we used a thermal imaging camera to capture the activity. (The floor’s internal flushing system was not activated for this test.)

IBC Lateral Discharge

Our IBC storage unit safely stores flammable and combustible liquids in composite IBCs and accounts for the lateral discharge of the spilled liquid.

download the test report

IBC Flare-Up Fire Test

The video below is a re-creation of an unexpected event that occurred during testing. We are fully aware that companies wouldn’t purchase our system to store empty IBCs, but we feel it is our responsibility to share this with fire protection engineers and EHS professionals.

download the test report

Test Title

Test caption.

Tote vs. Forklift

Forklifts piercing totes is one of the most common accidents in industries dealing with environmentally hazardous and ignitable liquids. We conducted this test to demonstrate how the Safespill system can mitigate the effects of a spill like this.

Aircraft Hangars

Hangar Test Reports

Alternative to AFFF Test Report NFPA 409 Heat Flux Test Report Safespill FMEA Test Report

Hangar Comparison & Fire Test Videos

Failure Mode & Effects Analysis (FMEA) Videos

Hangar Operational & Miscellaneous Videos

3D Kerosene Fire Test

We performed a 3D kerosene fire test on the Safespill flooring system compared to a containment pad.

https://safespill.com/spill-and-fire-tests/?video=3d-kerosene-fire-test

3D Kerosene Fire Test

Dropped Wing Tank Simulation

This test simulates what happens when a wing tank full of JP-4 (66% kerosene & 33% gasoline) instantly releases ignited jet fuel on the Safespill flooring system.

https://safespill.com/spill-and-fire-tests/?video=dropped-wing-tank-simulation

Dropped Wing Tank Simulation

AFFF Grate Nozzle System v. Safespill

This side-by-side comparison shows activation time and fire out time, using the Ocean grate nozzle foam test. This system is primarily used for Navy hangar applications, and the Safespill floor has solutions for naval grate nozzle systems.

https://safespill.com/spill-and-fire-tests/?video=grate-nozzle-system-v-safespill-floor

AFFF Grate Nozzle System v. Safespill

Hi-Ex Foam System v. Safespill

This is a side-by-side comparison of a Hi-Ex foam system v. the Safespill floor. Fire out time is 1:29 for the Safespill floor. The Safespill fire test (on the right) was performed for the U.S. military in September 2019. Hi-Ex fire test performance videos, to the best of Safespill’s knowledge, are not publicly available.

https://safespill.com/spill-and-fire-tests/?video=foam-system-v-safespill-floor

Hi-Ex Foam System v. Safespill

All 5 FMEA Demonstrations

These are Failure Mode and Effects Analyses (FMEAs) of our Safespill floor:

1. Sand accumulation on floor simulating 8-hour shift in the Iraqi desert
2. Sand accumulation floor simulating 8-hour shift in the Iraqi desert and then swept into channels of floor
3. Disabled flushing manifold
4. A spill of 5-gallons of viscous hydraulic fluid (ISO 32)
5. Blockage of holes using a 5-foot by 2-foot (1.5-meter by 0.6-meter) Viton® mat

download the test report

https://safespill.com/spill-and-fire-tests/?video=failure-mode-and-effects-analyses

All 5 FMEA Demonstrations

FMEA 4 - Floor Covered by Object

These are Failure Mode and Effects Analyses (FMEAs) of our Safespill floor:

download the test report

https://safespill.com/spill-and-fire-tests/?video=safespill-fmea-floor-covered-by-object

FMEA 4 - Floor Covered by Object

FMEA 3 - Hydraulic Fluid Spill

These are Failure Mode and Effects Analyses (FMEAs) of our Safespill floor:

download the test report

https://safespill.com/spill-and-fire-tests/?video=safespill-fmea-5-gallon-hydraulic-fluid-spill

FMEA 3 - Hydraulic Fluid Spill

FMEA 2 - Deactivated Flushing Manifold

These are Failure Mode and Effects Analyses (FMEAs) of our Safespill floor:

download the test report

https://safespill.com/spill-and-fire-tests/?video=safespill-fmea-deactivated-flushing-manifold

FMEA 2 - Deactivated Flushing Manifold

FMEA 1 - Sand on Safespill Floor

In this fire test, sand accumulation is blown on top of the floor and swept into the floor, followed by a dropped wing tank of 165 gallons of JP-4.

These are Failure Mode and Effects Analyses (FMEAs) of our Safespill floor:

download the test report

https://safespill.com/spill-and-fire-tests/?video=fmea-sand-accumulation-fire-tests

FMEA 1 - Sand on Safespill Floor

High Heels on Safespill Floor

There are no issues with walking on the floor, and high heels getting stuck in the drain holes.

https://safespill.com/spill-and-fire-tests/?video=high-heels-on-the-safespill-floor

High Heels on Safespill Floor

Tool Cart Movement on Safespill Floor

There is virtually no shaking and minimal noise.

https://safespill.com/spill-and-fire-tests/?video=tool-cart-movement-on-safespill-floor

Tool Cart Movement on Safespill Floor

IBC STORAGE UNIT (ISU)-RELATED

ISU Related Test Reports

IBC Lateral Discharge Test Report IBC Tote Flare-up Test Report

ISU Related Videos

Safespill IBC Storage Unit Fire Test

The IBC is filled with 275 gallons of kerosene and ignited. No surrounding IBCs were damaged on the Safespill floor.

https://safespill.com/spill-and-fire-tests/?video=safespill-ibc-storage-unit-fire-test

Safespill IBC Storage Unit Fire Test

Safespill IBC Storage Unit Development Testing

Safespill performed a series of testing to develop the Safespill IBC Storage Unit (ISU). Some of the testing included varying IBC configurations, gallons of kerosene in the IBC, PSIs, and sprinkler head types and locations. The final 2 tests, out of the 5 shown in this video, show the static 100 PSI and 3 sprinkler types used in current applications.

https://safespill.com/spill-and-fire-tests/?video=safespill-ibc-storage-unit-development-testing

Safespill IBC Storage Unit Development Testing

IBC Lateral Discharge

Our IBC storage unit safely stores flammable and combustible liquids in composite IBCs and accounts for the lateral discharge of the spilled liquid.

download the test report

https://safespill.com/spill-and-fire-tests/?video=ibc-lateral-discharge

IBC Lateral Discharge

IBC Flare-Up Fire Test

download the test report

https://safespill.com/spill-and-fire-tests/?video=ibc-flare-up-fire-test

IBC Flare-Up Fire Test

Tote vs. Forklift

https://safespill.com/spill-and-fire-tests/?video=tote-vs-forklift

Tote vs. Forklift

Miscellaneous

Miscellaneous Test Reports

Tank Truck Discharge Test Report

Miscellaneous Videos

Valve Failure Spill Demonstration

There are 4″, 3″, and 2″ valves and hoses to demonstrate a tank truck valve failure on our Safespill flooring system.

download the test report

https://safespill.com/spill-and-fire-tests/?video=tank-truck-valve-failure-spill-demonstration

Valve Failure Spill Demonstration

Alcohol Fire Test Comparison

https://safespill.com/spill-and-fire-tests/?video=alcohol-fire-test-comparison

Alcohol Fire Test Comparison

Client Commissioning Spill Detection Test

Sound on! Hear our pumps activate in under 15 seconds to remove spilled liquids into an external containment tank.

No chance of a pool fire.
No chance of accidental discharge.
No environmental liability.

This demonstration was performed at Safespill’s newly installed “wall to wall” quality control lab application for a major player in the medical device industry.

https://safespill.com/spill-and-fire-tests/?video=client-commissioning-spill-detection-test